This 1:1 Inquisitor sword from the WH40K universe is 90cm (35 inches) long and prints easily without any support. It's split up in 10 parts that will print on pretty much every desktop printer without any issues. All you will need for assembly are two rods and some glue (see BOM). There are two options for the pommel.
Last winter, Thomas Valenty bought a MakerBot -- an inexpensive
3D printer that lets you quickly create plastic objects. His brother had some Imperial Guards from the tabletop game
Warhammer40,000, so Valenty decided to design a couple of his own Warhammer-style figurines: a two-legged war mecha and a tank.
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He tweaked the designs for a week until he was happy. 'I put a lot of work into them,' he says. Then he posted the files for free downloading on Thingiverse, a site that lets you share instructions for printing 3D objects. Soon other fans were outputting their own copies.
Until the lawyers showed up.